KTK MOULDTEC

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KTK - Formenreich wie die Natur!

Our services at a glance

Toolmaking

CAD/CAM

Contract work

Component development

Flow analyses

Parts production

Our core competencies

Automotive - Interieur & Exterieur

01.

Home Appliance

02.

Individual solutions

03.

Tool design

Our team has been designing injection molds for automotive suppliers and the medical and household appliance industries for many years. Tool design is our main field of activity. Most of our customers are TIER 1, TIER 2 and toolmaking companies. In accordance with the customer's specifications, the article data is subjected to an intensive examination for plastic and tool-compatible feasibility upon receipt. Adherence to deadlines and quality are the top priorities for our tool designs. We accompany our customers through the entire production process right up to the acceptance of the tool and are always on hand with help and advice, even in difficult situations.

We build for you:

● Conventional injection molding tools up to 4
● 1K/2 injection molds
● Insert - Molding
● Dice tools
● stack molds
● Insert tools
● Gas injection molds (GID)
● Hybrid tools (organosheets)

Further information

CAD system / CAM programming

The current version of the VISI CAD system is used for 3D tool designs. It is possible to import and export CAD data via the STEP interface in such a way that it can be imported 1:1 into the CATIA system, for example, with a full tree structure according to the standard specifications, naming conventions and colors, and processed further there.

Using state-of-the-art CAM systems, the various tool components are processed in virtual processing machines and released for production in the company network after being checked by the employee.

Further information

Contract work

Contract work for injection molds is crucial for companies that require high-quality tools but do not have the corresponding manufacturing capacity. Our services include various machining techniques such as milling, die-sinking and wire-cutting. Milling is used to precisely shape workpieces, while die-sinking and wire-cutting add complex contours and shapes to tools. These techniques enable the production of high-precision tools, which are essential for the injection molding process. We invest in state-of-the-art machinery and qualified personnel to meet the individual requirements of our customers. By outsourcing this work, we can save costs and at the same time ensure that our tools meet the highest quality standards. These services are therefore an essential part of the manufacturing industry, contributing to efficiency and competitiveness.

Component development

Our component development for injection molds offers a comprehensive service that ranges from brainstorming to production. We work closely with you to understand your ideas and requirements and translate them into specific product concepts. We place great importance on your satisfaction and take your feedback and customization requests into account throughout the development process. Our experts contribute their expertise to the design and continuously optimize the product to maximize performance, quality and efficiency. We are a reliable partner who will support you from the initial idea to final production to ensure that the end product meets your exact requirements and expectations.
Durchflussanalysen mit KTK Mouldtec

Flow analyses

Flow analyses for injection moulds are crucial for optimizing the injection moulding process. Simulations are used to analyze the material flow within the mold to identify potential problems such as air traps, filling patterns and injection pressure. These analyses play an important role in product development, as they help to improve the quality of the manufactured parts and reduce production costs. In the design phase, tools such as VISI CAD/CAM and 3D-Tool are used to visualize the results of the flow analyses and integrate them into the design of the tools. In addition, experts provide application advice to ensure that flow analysis is used effectively to produce high-quality injection molded parts.

Parts production

The production of parts and assembly of injection molds is an important step in industrial production. It involves the production of tools that are used in the injection molding technique to form plastic parts. This process includes manufacturing the tool components, assembling these components into a functional tool and, if necessary, fine-tuning for optimal performance and quality of the manufactured parts. Nowadays, a large number of products are manufactured in Asia. The advantages of quality production in China are obvious - lower costs and faster time to market. KTK is your reliable partner for parts sourcing from Asia. To ensure our highest quality standards, our experts are on site from the start of the project and accompany every single step. After small series production, the parts are transferred to our German site, where the final quality check including modifications is carried out. We are then happy to deliver your desired products directly to the production line!

Further information
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